Utilization of Ceramic Membrane Technology Based on Fluid Mechanics for Reducing COD, TDS, and TSS in Batik Wastewater
DOI:
10.29303/jppipa.v11i10.10131Published:
2025-10-25Downloads
Abstract
This study utilizes ceramic membrane technology with the best composition based on the principles of fluid mechanics to reduce pollutant levels, especially COD, TDS, and TSS in batik waste. Ceramic membranes were synthesized using activated fly ash and kaolin as the main ingredients with variations in the material composition ratio of 30:70, 50:50, 70:30 (fly ash: kaolin), sintering temperatures used were 750 °C and 950 °C. Membrane performance was evaluated based on its flux and efficiency in reducing COD, TDS, and TSS using a batch filtration system. The results showed that membranes with a 70:30 fly ash to kaolin composition ratio achieved optimal pollutant reduction, using both sintering temperatures of 750 °C and 950 °C. The 70:30 ratio (fly ash : kaolin) and sintering temperature of 750 °C (L3) reduced COD by 57%, TDS by 13%, and TSS by 93%, while the 70:30 ratio (fly ash : kaolin) and sintering temperature of 950 °C (L6) reduced COD by 52%, TDS by 12%, and TSS by 95%. This research also demonstrates the application of physics principles, especially in fluid mechanics and material properties, which can serve as contextual learning materials and strengthen the understanding of applied physics in industrial practice.
Keywords:
Applied physics Batik Waste Ceramic Membrane Fluid Mechanics Fly AshReferences
Abdullayev, A., Bekheet, M. F., Hanaor, D. A. H., & Gurlo, A. (2019). Materials and applications for low-cost ceramic membranes. Membranes, 9(9). https://doi.org/10.3390/membranes9090105
Ahmad, B., Dilshad, M. R., Haider, B., Anwar, M. M., Ali, H., Gilani, S. M. A., Ahmad, H. B., & Farooq, M. (2022). Synthesis of novel fly ash based geo-polymeric membranes for the treatment of textile waste water. International Journal of Environmental Science and Technology, 19(7), 6117–6126. https://doi.org/10.3390/ijms13067186
Bousbih, S., Errais, E., Darragi, F., Duplay, J., Trabelsi-Ayadi, M., Daramola, M. O., & Ben Amar, R. (2021). Treatment of textile wastewater using monolayered ultrafiltation ceramic membrane fabricated from natural kaolin clay. Environmental Technology (United Kingdom), 42(21), 3348–3359. https://doi.org/10.1080/09593330.2020.1729242
Dahlan, M. H., Pratama, E. J., & Odina, M. (2016). Pengaruh Penggunaan Membran Keramik Berbasis Zeolit Dan Gypsum Terhadap Emisi Gas Co, Nox Kendaraan Bermotor. Jurnal Teknik Kimia, 22(2), 10–18. Retrieved from https://shorturl.asia/lRyuU
Dahlan, M. H., Teguh, D., & Utama, F. (2011). Kinerja Membran Keramik Dalam Pengolahan Air Sumur Menjadi Air Bersih. Jurnal Teknik Kimia, 17(5), 38–49. Retrieved from https://shorturl.asia/L2BXd
Das, B., Chakrabarty, B., & Barkakati, P. (2016). Preparation and characterization of novel ceramic membranes for micro-filtration applications. Ceramics International, 42(13), 14326–14333. https://doi.org/10.1016/j.ceramint.2016.06.125
Dewi, R. S., & Khotimah, K. (2019). Aspergillus sp. 3 pada Pengolahan Limbah Cair Batik Kutawaru Cilacap dan Pengaruhnya terhadap Zea mays dan Vigna radiata. Life Science, 8(2), 150-1598. Retrieved from https://shorturl.asia/4IvCo
Fitriana, N., & Rahmayanti, M. (2020). Aplikasi Membran Filter Keramik Untuk Menurunkan Konsentrasi Zat Warna Remazol Red dan Nilai COD Limbah Cair Batik. Al-Kimia, 8, 159–167. https://doi.org/10.24252/al-kimiav8i2.15932
Ge, D., Yuan, H., Xiao, J., & Zhu, N. (2019). Insight into the enhanced sludge dewaterability by tannic acid conditioning and pH regulation. Science of the Total Environment, 679, 298–306. https://doi.org/10.1016/j.scitotenv.2019.05.060
Guan, Q., Zeng, G., Song, J., Liu, C., Wang, Z., & Wu, S. (2021). Ultrasonic power combined with seed materials for recovery of phosphorus from swine wastewater via struvite crystallization process. Journal of Environmental Management, 293(June), 112961. https://doi.org/10.1016/j.jenvman.2021.112961
Haider, S. A., Sajid, M., & Iqbal, S. (2021). Forecasting hydrogen production potential in islamabad from solar energy using water electrolysis. International Journal of Hydrogen Energy, 46(2), 1671–1681. https://doi.org/10.1016/j.ijhydene.2020.10.059
Hwa, L. C., Uday, M. B., Ahmad, N., Noor, A. M., Rajoo, S., & Zakaria, K. Bin. (2018). Integration and fabrication of the cheap ceramic membrane through 3D printing technology. Materials Today Communications, 15, 134–142. https://doi.org/10.1016/j.mtcomm.2018.02.029
I Gede Wenten, Khoiruddi, K., A.N. Hakim, A. P. T. . (2013). Polarisasi Konsentrasi dan Fouling pada Membran. January 2016. Jurnal Teknologi Kimia Institut Teknologi Bandung Retrieved from https://shorturl.asia/NFy0P
Jaber, L., Elgamouz, A., & Kawde, A. N. (2022). An insight to the filtration mechanism of Pb(II) at the surface of a clay ceramic membrane through its preconcentration at the surface of a graphite/clay composite working electrode. Arabian Journal of Chemistry, 15(12), 104303. https://doi.org/10.1016/j.arabjc.2022.104303
Jamalludin, M. R., Harun, Z., Othman, M. H. D., Hubadillah, S. K., Yunos, M. Z., & Ismail, A. F. (2018). Morphology and property study of green ceramic hollow fiber membrane derived from waste sugarcane bagasse ash (WSBA). Ceramics International, 44(15), 18450–18461. https://doi.org/10.1016/j.ceramint.2018.07.063
Liu, W., Li, J., Zheng, J., Song, Y., Shi, Z., Lin, Z., & Chai, L. (2020). Different Pathways for Cr(III) Oxidation: Implications for Cr(VI) Reoccurrence in Reduced Chromite Ore Processing Residue. Environmental Science and Technology, 54(19), 11971–11979. https://doi.org/10.1021/acs.est.0c01855
Liu, Y., Li, B., Lei, X., Liu, S., Zhu, H., Ding, E., & Ning, P. (2022). Novel method for high-performance simultaneous removal of NOx and SO2 by coupling yellow phosphorus emulsion with red mud. Chemical Engineering Journal, 428(x), 131991. https://doi.org/10.1016/j.cej.2021.131991
Luo, Y., Ma, S., Liu, C., Zhao, Z., Zheng, S., & Wang, X. (2017). Effect of particle size and alkali activation on coal fly ash and their role in sintered ceramic tiles. Journal of the European Ceramic Society, 37(4), 1847–1856. https://doi.org/10.1016/j.jeurceramsoc.2016.11.032
Manasikana, A., & Ramadhani, A. (2025). Filtration of Kutawaru Cilacap batik waste using fly ash activated by sulfuric acid. Jurnal Rekayasa Proses, 203–208. https://doi.org/10.22146/jrekpros.11219
Nahar, Sariadi, Nanang R.W., Novi Q.R., & Diana, S. (2022). Sintesis Membran Keramik Berbasis Nano Partikel Zeolit, Kaolin, dan Karbon Aktif Tempurung Kelapa Sawit dengan Metode Sintering. Proceeding Seminar Nasional Politeknik Negeri Lhokseumawe, 6(1), A187–A190. Retrieved from https://e-jurnal.pnl.ac.id/semnaspnl/article/view/3509
Peng, F., Yang, W., & Liu, Y. (2022). Hybrid mechanistic approach in the estimation of flow properties in cylindrical membrane modules. Arabian Journal of Chemistry, 15(12), 104306. https://doi.org/10.1016/j.arabjc.2022.104306
Ramadhani, A., Raharjo, S. H., & Nyamiati, R. D. (2023). Utilization of Fly Ash and Zeolite to Reduce Chemical Oxygen Demand (COD) in Domestic Waste at the Al Ihya Ulumaddin Islamic Boarding School Cilacap. Formosa Journal of Applied Sciences, 2(3), 303–312. https://doi.org/10.55927/fjas.v2i3.3347
Sarkar, S. (2014). Process for Preparation of Low Cost Clay-Alumina Multichannel Ceramic Membrane for Liquid Filtration Application. Transactions of the Indian Ceramic Society, 73(3), 239–244. https://doi.org/10.1080/0371750X.2014.888319
Yang, Y., Zhu, H., Xu, X., Bao, L., Wang, Y., Lin, H., & Zheng, C. (2021). Construction of a novel lanthanum carbonate-grafted ZSM-5 zeolite for effective highly selective phosphate removal from wastewater. Microporous and Mesoporous Materials, 324(May), 111289. https://doi.org/10.1016/j.micromeso.2021.111289
License
Copyright (c) 2025 Arnesya Ramadhani, Frida Amriyati Azzizzah, Happy Ayu Puspa Sari, Badril Azhar

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with Jurnal Penelitian Pendidikan IPA, agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution 4.0 International License (CC-BY License). This license allows authors to use all articles, data sets, graphics, and appendices in data mining applications, search engines, web sites, blogs, and other platforms by providing an appropriate reference. The journal allows the author(s) to hold the copyright without restrictions and will retain publishing rights without restrictions.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in Jurnal Penelitian Pendidikan IPA.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).






